September 2019 Vol. 74 No. 8

Features

Making the Grade: Tracking On-Grade Bores

Two 300-foot bores, 17 feet deep, through 44,000 psi of basalt – all at a 0.75 percent grade. It’s just another day’s work for Logan Kallwick and his crews. 

“That job was a tough one,” said Kallwick, field supervisor for Downing Diversified in Kalama, Wash. “But those are the kind of jobs we’re known for. We have a reputation in the Portland (Ore.) area for going after grade bores and doing them right.”

Combined with maximum productivity from a fleet of directional drills and the skillful expertise that comes from decades of experience, the company’s reliance on accurate walkover locating and seamless data transmission to a display on the drill has enabled the company to trim time off difficult grade bores.

The St. Helen’s job, for example, went quicker than one might think. Chipping away at the volcanic rock was so difficult, the pit itself took the general contractor more than two weeks to dig. Even so, the entire job was completed in just 21 days.

Using a Ditch Witch JT40 directional drilling rig, Kallwick’s team installed 600 feet of 14-inch HDPE pipe in the tough basalt terrain of St. Helen’s, Ore. The crew maintained less than two feet of fall in each of the two 300-foot bores. That kind of precision drilling doesn’t just happen – it’s earned.

“You have to be thorough,” Kallwick said. “It’s not a typical bore where you’re just shooting from point A to point B. You’ll usually see guys go six, eight, 10 feet at a time between checks and locates. But when we were piloting that bore, I was checking every two to three inches to make sure we were sitting on grade and making corrections every bit of the way.” 

Time investment

Of course, that kind of intensity takes time. That’s why grade bores typically take longer than usual. The key, Kallwick says, is to make sure that extra time is spent moving forward, not idle.

For example, the company utilizes walkover tracking rather than relying on both a front and a back locate, which could translate into two or three time-consuming locates per check. In walkover mode, the Subsite Electronics TK RECON system used provides immediate locates directly over the head, instantly feeding that information to a Subsite display on the drill. Rather than waiting for a locator to take readings 30 feet in front of the head or 20 feet behind it to get direction and depth data, the drill operator gets accurate information quickly, right at the drill seat.

“We’re doing these bores where we’ve got to have three quarters of an inch precision with just 0.75 percent deviation, and we’re 17-feet deep in some of the hardest material you can find,” said Kallwick. “We’re still able to track the head quickly and accurately and complete these jobs successfully. I have immediate information at my fingertips so I can sit on the drill and interpret depths and percentages constantly as we’re moving. I can continue to progress forward instead of waiting around for that information to relay and then having to take my time to move forward. Without it, you could take three or four times longer to do something like this.”

Kallwick also pointed out a time-saving benefit when it comes to vibration.

“We started shooting one of these grade bores – a 1.2 percent – using a different locating system. But with all the vibration, our pitches were jumping from a plus seven percent down to a minus four percent. We would have to stop to get a reading in the middle. But the TK RECON system seems to buffer the percentages and give us a consistent reading as we move along. It’ll go up and down a little bit, but that’s what the head is actually doing so we’ll make adjustments. It saves a ton of time.”

From storm systems and gravity sewer lines to a 1,100-foot shot with a six-inch pipe for jet fuel at the Portland International Airport, Downing Diversified has tackled all kinds of tough grade bores. 

Reputation

“If you have that, then it comes down to using the right equipment and making sure it is calibrated and operating properly. For locating, that means using something accurate and reliable enough for direct walkover locates in deep, difficult conditions. It’s vital that your locator is walking and standing right over that head, so you know exactly where it is at that time.”

As municipalities, general contractors and others continue to recognize the benefits of directional drilling for grade projects, more of these opportunities are becoming available. When bidding and planning for these jobs, it’s important to know that boring on grade at tight tolerances and
for long distances is not only possible with walkover locating, it’s preferred.
This enables contractors to be more productive and successful which, ultimately, is good for the industry as a whole.

The Downing Diversified team has more than 30 years’ experience in the HDD industry. Jimmy Downing began gaining his extensive knowledge and love of drilling in 1989 when his father purchased the first model drill manufactured by Ditch Witch (one of the first mini rigs to come to the Pacific Northwest). In 2012, he founded his own company, Downing Diversified.


FOR MORE INFORMATION

Downing Diversified, (360) 673-4433, downingdiversified.com

Subsite Electronics, (800) 846-2713, subsite.com

Ditch Witch, (800) 654-6481, ditchwitch.com

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